When people see a finished epoxy-based floor, they are often impressed by how strong and shiny it looks. But they don’t usually see the complex process and science that goes behind it. In order for the flooring to be successfully installed, specific techniques and tools are used. So here in this guide, we’ll look at the steps and tools used for applying epoxy resin in the Philippines. We’ll show you how skilled installers turn a simple concrete floor into a surface that’s both beautiful and strong.
The Technology of Epoxy Resin Itself
Before we look at the process, let’s understand the material. Epoxy resin is a type of polymer. It is made from two main parts: the epoxy resin and a hardener. When these two parts are mixed, a chemical reaction happens. This process is called “curing.” It turns the liquid into a very tough, solid material. This chemical reaction is what gives epoxy floors their unique durability and strength.
Different Types of Epoxy-Based Resin Systems
There are different types of epoxy-based resin, each made for specific applications. For example, some are made to be very thick for high-traffic areas. Others are thinner and self-leveling. Choosing the right system is based on the floor’s needs and the finish you want. This is why professionals are so important. They know which product will work best for each job.
Step-by-Step: The Application Process
Step 1: Surface Preparation
Out of all the steps, this is the most important one. A new floor will not stick well to a dirty or old surface. Meaning, concrete floors must be very clean, dry, and free of any oils or paints. This is why professionals use special equipment to prepare the surface (e.g., diamond grinding or shot blasting). These make the surface rough, helping the material stick better to the concrete. Without this step, the epoxy may peel off later on.
Step 2: Repairing the Concrete
Any cracks, holes, or uneven areas in the concrete must be fixed before the epoxy is applied. Installers use special fillers to patch and level these areas, creating smooth and even floors. This step also contributes to the floor’s strength.
Step 3: Priming the Floor
A primer coat is the first layer of the epoxy. It is a thin coat that is rolled onto the prepared concrete. And it has two main purposes. First, it seals the concrete, preventing air from making bubbles. Second, it helps the topcoat stick better, creating a strong bond between the concrete and the final layers.
Step 4: Applying the Basecoat
After the primer has cured, the main basecoat is then applied. So the installer mixes the resin and the hardener. They then pour the mixture onto the floor and spread it with a squeegee or roller, evenly. For a colored floor, the pigment is already mixed into this layer. The installer must work quickly because the mixture will begin to cure right away.
Step 5: The Decorative or Topcoat Layer
This step is for decorative finishes. For solid colors, this might be the last coat. But for decorative floors, flakes or metallic pigments are added to this layer. The installer uses a special tool to create swirls and patterns. And if they are adding flakes, they cast them evenly over the wet coating. Then, a final clear topcoat is then added for shine, and to protect the colored layer underneath.
Step 6: Curing
After the application is done, the floor must be left to cure for 24 to 72 hours. It should be dry enough for light foot traffic. For full curing and maximum hardness, it can take up to a week. Therefore, the floor should not be used heavily during this time. This will let the chemical reaction finish and make the floor strong.
Tools and Technology Used
Concrete Grinders and Shot Blasters
These machines are used for surface preparation. Their job is to remove old coatings, paint, and dirt. They also make the surface rougher so the epoxy can stick better.
Spiked Shoes
Installers wear special shoes with spikes on the bottom. This lets them walk on the wet epoxy without leaving footprints and unwanted marks.
Rollers and Squeegees
These simple tools are used to spread the material evenly across the floor. They help to make sure the coat is smooth and has no bumps.
Key Takeaway
The process of applying epoxy resin in the Philippines is a detailed process that uses scientific principles and specialized tools. From the initial preparation of the concrete to the final curing of the resin, each step is very important. Therefore, grasping this intricate process shows why professional installation is needed. Showing us all, that the finished floor is a result of both art and science.