Have you ever heard about screen printing? It is an important branding service known by two names: silk screening and silkscreen printing. It is a process of moving a stenciled design to another surface, such as a rubber blade, mesh screen, or ink. It involves the creation of a stencil on a mesh screen. After that, it involves pushing the ink to create and imprint the design on the underlying surface.
Common surfaces used in screen printing are: • Fabric • Metal • Plastic
A technique like Katy embroidery service is a very popular choice because of its vast choice of colors. Creating the design is the initial process of Katy screen printing. Once the design is decided, it is printed onto a transparent acetate film. After that, the film is used to create the stencil or screen.
Selection and preparation of the screen: Once the design is ready, it’s time to select the screen and the mesh count. The mesh count you require depends on the design being printed. For those who do not know, the mesh count refers to the total number of fibers present in one square inch. A high mesh count can print fine details while preserving a fair ink coating. Screens with a lower mesh count allow the flow of ink due to the wide openings. The screen is then coated with a light-reactive layer of emulsion.
Emulsion exposure: The screen is kept under bright light, which makes the emulsion harden and develop. The transparent acetate coating on the emulsion-coated mesh screen is exposed. When several colors are involved in any design, separate screens need to be used for each color.
Creation of stencil: The screen is exposed for a specified time. This makes the uncovered part of the screen hard, and the residual unhardened emulsion is rinsed away, leaving behind a clear imprint on the screen. Wow, the process is amazing! After that, the screen is dried. If any touch-ups are needed, they can be easily done to make the imprint as close as possible to the real design. There you go, your stencil is ready.
Application of design: The required color ink is added onto the top of the screen once the screen is lowered down to the printing board. A sponge evenly distributes the ink across the length of the screen. The ink then presses through the open part of the stencil and transfers to the underlying silk, printing the design on the product.
To finish, the printed product is heat-cured. This is done by passing it through a dryer to prevent the design from fading. There you go, you’re ready with an amazing print.
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